Save
Money with Better Tech
Mill Automation System
Development and
Improvement
Level 2 System for EAF,
LMF, Caster, Baghouse,
etc.
(Ask
a question)
Steel mill meltshop
Level 2
supervisory
systems project is the
earliest automation
software project we
completed. We can
customize our design and
development to fit your
shop environment, or we
can improve your current
Level 2 system based on
our concept and
development. See a
short
introduction of the
Level 2 projects.
-
EAF
Level
2:
Besides
data
collection,
data
communication
and
modeling,
there
are
also
some
advanced
features
such
as
change
of
grade
before
a
heat
is
completed. -
LMF
Level
2:
May
be
hosted
in
the
same
server
of
the
EAF
Level
2
depending
on
the
manufacture
practice. -
Caster
Level
2:
Besides
the
common
features,
there
is
an
excellent
visual
tool
for
the
cutting
lineup,
as
well
as
the
further
metallurgy
in
the
Level
2
logics,
etc. -
Baghouse
Level
2:
We
can
develop
a
Level
2
system
for
you
in
two
days!
This
is
very
simple
in
design
but
with
sufficient
features
for
data
collection
and
data
communication,
etc.
Level 2 System for Steel
Rolling Mills
(Ask
a question)
-
Level
2
system
for
plate
mill
with
steckle
furnace.
This
is
one
of
our
primary
Level
2
system
development
areas.
We
may
customize
our
development,
based
on
the
improvements
of
current
Level
2
systems
in
the
market,
to
your
mill
practice. -
Strip
mill
Level
2
systems.
We
have
developed
a
list
of
the
modules
for
the
strip
mill
Level
2
systems,
both
for
the
hot
mill
and
for
the
cold
mill.
We
can
customize
the
rest
modules
based
on
the
plate
mill
Level
2
system
we
have.
One
of
the
major
differences
for
those
systems
is
the
Level
2
model.
However,
we
have
one
of
the
best
models
to
guarantee
your
satisfaction. -
Level
2
system
for
rod,
bar
and
section
mills.
The
earliest
Level
2
project,
the
meltshop
Level
2
systems,
have
been
customized
and
applied
in a
H-beam
rolling
mill
built
by
SMS-Demag.
Currently,
the
data
collection
and
data
communication
features
for
most
Level
2
systems
are
quite
similar
and
thus
the
Level
2
systems
can
be
customized
for
each
other.
The
models
in
the
shape
rolling
mills
(rod,
bar
and
section
mills)
are
still
very
simple,
maybe
because
it
is
too
hard
for
the
industry
to
create
sophisticated
model
similar
to
those
for
flat
rolling.
We
in
Metal
Data,
as a
leader
in
the
mill
modeling,
feel
our
duty
to
fill
this
gap. -
Strip,
plate
and
coil shape
control
system
development.
One
Preliminary
Proposal
for
Camber
Problem
Solution
is
showed
as
example. -
Heat
treating
furnace
temperature
prediction
and
process
improvement
system.
We
have
a
10-page
proposal
available
per
request
via
bli68@qq.com. -
Development
and
improvement
for
the
controlled
cooling
Level
2
system.
See
Accelerated
controlled
cooling (ACC)
model for
details. -
Development
and
improvement
for
the
reheating
furnace
Level
2
system.
See
Reheating
furnace models
for
details. -
We
have
developed
a
remote
Mill
Diagnosis
System
(MDS)
to
diagnose
your
Level
2
model
quality.
This
is a
great
money-saving
tool
to
improve
your
Level
2
model.
If
you
want
more,
we
could
do
some
remote
monitor
by
person;
if
you
still
want
further
improvement,
we
as
one
of
the
best
Level
2
model
consultants
are
here
for
you.
Level 3 System for Steel
Rolling Mills
(Ask
a question)
Our
work areas
in Level 3
automation
system
development/improvement
include
model-based
production
scheduling,
prediction
and
improvement
of rolled
steel
properties,
and slab
selection,
slab
optimization
(both size
and grade)
and slab
management
systems.
-
Prediction
of
rolled
steel
properties.
We
are
developing
a
program
package
to
predict
rolled
product
properties.
Process
models
and
system
learning
will
be
combined.
For
example,
the
grain
size
at a
certain
stage
point
is
used
as
learning
parameter.
A
keynote
for
the
package
development,
Prediction
of
Rolled
Steel
Properties,
is
available.
Slab
Management
System.
We have such
a system
hosted in
this site.
It is
designed
based on the
slab
management
and
providing
practices of
several
plate
rolling
mills,
primarily
with
purchased
slabs.
Slab size
optimization
and slab grade
optimization.
These are two
critical
optimization
systems
accompanied
with the
Slab
Management
System.
New Level 2 System
Development
(Ask
a question)
We are an industry leader
in the Level 2 system
architecture with the most
current software engineering
technologies (such as SOA)
and modeling technologies
(e.g. neural network +
Expert system hybrid
learning). Our recent
developments and concepts
have been published in the
major industry conferences (AIST,
MS&T, etc.).
For more information, see
Level 2 System Development and three related documents:
Other Applications
for Steel Rolling Mills
(Ask
a question)
See
Mill Software
Development and
Improvement.
Metal Data Resources
for Mill Automation
System Development
(Ask
a question)
Metal Data
Work List - Mill Related Projects
(over 100 projects)
1. Level 2 Development
2. Level 2 Support
3. Mechanical properties improvement
4. Mill Application Development
5. Productivity Improvement
6. Rolling and Roll Pass Development
7. Rolling Process Modeling - Numerical
8. Rolling Process Modeling - Empirical
9. Shape and yield improvement
10. Web and Web Resource
Technical papers
created/published in the
February - March
2008.
Metal Data
software applications
Metal Data Research Reports
-
Automation (L2/L3/L1)
-
Modeling
-
Rolling & Roll Pass
-
Metallurgy & Materials
-
Metal Working
Metal Data Recent
Developments
See the profile for the primary consultant
Dr. Benjamin Li. You may also view our
company and personnel profiles. Please contact
us via email
bli68@qq.com or by phone (0086)
13400064848 for top quality consulting
services.
|