Main Development Products
1. Metal Pass industry 4.0
system: including Metal Pass intelligent system and online
customized order system; Metal Pass intelligent system
includes Metal Pass quality package, Metal Pass Technology
Library and Metal Pass three-level automatic control system.
2. Metal Pass quality package:
model the main defects of the products of the manufacturing
production line and the defects of previous material
processing, combine the model with the process / product
optimization system, run on the upper layer of basic
automation, avoid defects through closed-loop control,
optimize process combination and reduce the defective rate.
3. Metal Pass lithium battery
quality package: it is the lithium battery industry version of
Metal Pass quality package. It focuses on modeling the main
defects in the production of lithium battery cell materials,
predicting the defects, and using Metal Pass quality package
to avoid defective products through closed-loop control. (at
present, when defective products are found in domestic quality
inspection, the loss has been caused, so it should be
predicted and avoided in advance).
4. Metal Pass Technology
Library: including system diagnosis (focusing on remote
diagnosis), model optimization and R & D platform. The focus
is based on online model, and the initial version is based on
offline model.
5. Metal Pass mobile network
technology: in 2014, Metal Pass successfully realized the
interface between its mobile network technology, especially
wechat technology and Metal Pass three-level automation
system; This not only realizes the simplicity and ease of use
of the powerful functions of Metal Pass system, but also
realizes the effective transmission of European and American R
& D achievements to Asian / Chinese manufacturing production
lines.
6. Metal Pass primary system:
the basic automatic control system based on PLC is developed
on the platform of PLC supplier such as RSView and WinCC; Some
automation / equipment suppliers directly provide such basic
automation systems.
7. Metal Pass secondary
system: a system based on the production process model and
used for process / equipment / product control optimization,
which accepts the instructions of the tertiary system and
provides setting parameters for the primary system in real
time; This is the main product of Metal Pass.
8. Metal Pass three-level
system: a business system engaged in product design, quality
tracking, quality optimization and production planning, as
well as the demand for online customized orders, so as to
provide design guidance for the two-level system; The
functions of the three-level system basically overlap with MES,
except that MES only focuses on data acquisition and display,
while the three-level system focuses on production control
(each MES has no production control function in the definition
of MES so far).
9. Metal Pass three-level
automatic control system or Metal Pass three-level computer
control system: including Metal Pass's primary system,
secondary system and tertiary system. It is the highest level
of Metal Pass technology series and the main technology of
Metal Pass. The automation system technology of computer
control has been bred since the 1950s, and the unmanned
control of the whole computer has been successfully realized
by the 1980s. Because of the contradiction between the speed
of automatic real-time control and the time of large-scale
model operation in the whole computer control in the 1980s, a
three-level computer control system was realized in the 1990s;
Since the 1990s, Metal Pass has inherited this set of
technology in the industry, expanded it with its own model
advantages, and took the lead in introducing cutting-edge
technologies such as micro / product model in the 2000s.
10. New generation secondary
system: the secondary system technology developed in the
United States in the 2000s by combining the advantages of
German engineering model and American software to fill the
world's technical gap, including microstructure / nano model,
intelligent self-study (empirical model + neural network +
expert system) and high-end software engineering (enterprise
windows and continuous upgrade).
11. Metal Pass industrial
upgrading scheme Library: a set of technologies that simplify
the above Metal Pass quality package, Metal Pass Technology
Library and three-level automatic control system and are
suitable for the industrial upgrading of China's manufacturing
industry are collectively referred to as the industrial
upgrading scheme library. The interface between this scheme
library and lithium battery production line is well developed,
including corresponding data acquisition tools, process
parameter model and product quality model.
12. Six secondary systems and
one tertiary system for lithium battery manufacturing process
optimization (customized and developed at the request of BYD):
Based on more than 100 sets of lithium battery process
parameter correlation models and defect models developed by
Metal Pass in recent five years.
13. Software package for
design and optimization of production equipment and processing
technology to improve product shape, yield, output and product
performance.
14. Temperature control
optimization software package based on finite difference
method and online self-study.
15. The closed-loop control / self-study online system of
simplified finite element model is combined to optimize the
intelligent design and self-study feedback of deformable body
/ deformation equipment design.
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